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          Uranium/Thorium Fuelled High Temperature Gas Cooled Reactor Applications for Energy Neutral and Sustainable Comprehensive Extraction and Mineral Product Development Processes

          Closed for Proposals

          Project Type

          Coordinated Research Project

          Project Code

          T11006

          CRP

          2083

          Approved Date

          08.05.2014

          Project Status

          Closed

          Start Date

          22.04.2015

          Expected End Date

          21.04.2019

          Completed Date

          06.12.2019

          Participating Countries

          China, Germany, Mexico

          Description

          Increased demand for mineral commodities is growing exponentially and high-grade, easily extractable resources are being depleted rapidly. This shifts the global production to low-grade or, in certain cases, unconventional mineral resources, the production of which depends on the availability of large amounts of energy, since thermal processes are the most appropriate in such cases. These processes can be sustainable only if low-cost, carbon free, reliable energy is available for comprehensive extraction of all valuable commodities, for the entire lifetime of the project. The availability of energy in many cases will also promote value addition and provide higher purity end products, which will improve the overall economics of the project. These processes are usually cleaner and generate lower quantities of wastes. Thermal processes using high temperature gas cooled reactors (HTGRs) could be a sustainable and environmentally friendly alternative to the presently used various conventional chemical processes. As most of the suggested mineral deposits contain low concentrations of uranium and thorium, these could be recovered by a thermal process and used as fuel in the HTGRs. The proposed CRP is intended to generate basic data on the availability and characteristics of such mineral resources as phosphates, copper, rare-earth elements, gold ores and coal, as well as process residues such as phosphogypsum and gold tailings, and to conduct conceptual and feasibility level studies on appropriate energy neutral thermal processes in which thorium/uranium fuelled HTGRs will provide the required energy.

          Objectives

          Techno-economic investigations on the use of HTGRs as heat/electricity supplier for?minerals and uranium/thorium recovery from?unconventional?resources;?phosphate rock using the thermal process during phosphate fertilizer production; copper and gold ores during copper and gold mining/extraction;?by-products from rare earth elements mining;?coal and lignite in coal-to-liquid (CTL) projects.

          Specific Objectives

          Establish a techno-economic analyses method and apply it to clarify if the identified needs (see Specific Objective 1) can be met technically and economically using High Temperature Gas-cooled Reactors (HTGRs).

          Identify and characterise the heat/steam/electricity requirements of various thermal processing methods (e.g. thermal phosphate rock processing, thermal copper/gold/REE processing, etc.).

          Obtain research outcomes of the environmental net benefits (e.g. prevented waste, amount of accessed unconventional resources), the overall power balance of the system (reactor fuel recovered vs. reactor fuel spend) and the overall environmental footprint of the processes.

          Impact

          The CRP had a considerable impact on (1) the view of nuclear power plants, particularly SMRs, as potential energy sources for mineral processing and (2) the recovery of uranium as a byproduct from unconventional resources, particularly phosphate ores.
          It is unlikely that “energy neutral mineral processing” as it was envisioned in the CRP will be realized in full, but it is very likely that the two crucial parts of it (i.e. using nuclear power plants to provide process heat for more sustainable mineral processing operations, and byproduct uranium recovery that results in a cleaner primary ore product and can foster a more diverse uranium supply) will be realized in the very near future.
          In addition to the TECDOC that summarizes the results of the CRP and the considerable scientific literature published by the participating experts, the CRP also managed to attract the attention of the nuclear community at large with “Word Nuclear News” covering the results of the CRP in a widely publicized article: https://world-nuclear-news.org/UF-High-temperature-reactors-for-energy-….

          Relevance

          The CRP was relevant since it allowed a wide range of different experts, from different scientific disciplines (mineral processing, applied geology and nuclear engineering) and different Member States (i.e., Argentina, China, Egypt, Germany, India, Indonesia, Kuwait, Mexico, Morocco, Pakistan, Philippines, Poland, United Republic of Tanzania, Tunisia, Bolivian Republic of Venezuela) to effectively work together. Participating experts emphasized continuously that no other format would have provided for such a cooperation to thrive.

          CRP Publications

          China
          Peer-reviewed journal article
          2017
          Economic evaluation of flameless phosphate rock calcination with concentrated solar power and high temperature reactors
          Tunisia
          Peer-reviewed journal article
          2020
          Thermal beneficiation of Sra Ouertane (Tunisia) Low-Grade Phosphate Rock
          All / joint journal paper
          Submission for consideration / review to a special issue of Sustainability
          2017
          On the Sustainability and Progress of Energy Neutral Mineral Processing
          China
          Peer-reviewed journal article
          2021
          Unconventional uranium in China’s phosphate rock: Review and outlook
          Germany
          AIMS 2016, Aachen:
          2016
          Haneklaus N, Reitsma F, Tulsidas H, Schnug E, Lottermoser BG, Allelein H-J. Energy Neutral Mineral Development Processes - An Overview.
          Germany
          Book/Report
          2017
          The High Temperature Gas-cooled Reactor: Safety considerations of the (V)HTR-Modul
          Philippines
          Peer-reviewed journal article
          2015
          Energy neutral phosphate fertilizer production using high temperature reactors: A Philippine case study
          Germany
          Peer-reviewed journal article
          2017
          Phosphate rocks and nuclear proliferation
          China
          Peer-reviewed journal article
          2019
          Uranium resources in China’s phosphate rocks — identifying low-hanging fruits
          IAEA
          Journal paper : Nucl Eng Des 2015:1–5.
          2015
          Haneklaus N, Reitsma F, Tulsidas H. High Temperature Reactors for a new IAEA Coordinated Research Project on energy neutral mineral development processes.
          UNECE
          Peer-reviewed journal article
          2019
          Uranium resources in EU phosphate rock imports
          Kuwait
          Peer-reviewed journal article
          2019
          Direct leaching of rare earth elements and uranium from phosphate rocks
          Germany
          Peer-reviewed journal article
          2017
          To Extract, or not to extract uranium from phosphate rock, that is the question
          Germany
          Book Chapter
          2016
          Energy neutral phosphate fertilizer production using high temperature reactors, Phosphorus in Agriculture: 100 % Zero
          IAEA
          Peer-reviewed journal article
          2015
          Using high temperature gas-cooled reactors for greenhouse gas reduction and energy neutral production of phosphate fertilizers
          IAEA
          Conference: Uranium Raw Mater. Nucl. Fuel Cycle, 2014.
          2014
          Haneklaus N, Reitsma F, Tulsidas H, Tyobeka B, Schnug E, Allelein H-J, et al. Using high temperature reactors for energy neutral mineral development processes a proposed IAEA Coordinated Research Project.
          China
          Peer-reviewed journal article
          2017
          Stop smoking—Tube-in-tube helical system for flameless calcination of minerals
          Germany
          Book Chapter
          2014
          Uranium in phosphate fertilizers - review and outlook
          Germany
          Peer-reviewed journal article
          2020
          Making uranium recovery from phosphates great again?
          IAEA
          Book Chapter
          2014
          Using high temperature reactors for energy neutral phosphate fertilizer and phosphogypsum processing
          IAEA
          Peer-reviewed journal article
          2018
          On the sustainability and progress of energy neutral mineral processing
          IAEA
          Peer-reviewed journal article
          2015
          High temperature reactors for a new IAEA coordinated research project on energy neutral mineral development processes
          Peer-reviewed journal article
          2019
          Uranium supply potential from phosphate rocks for Argentina’s nuclear power fleet

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